Failure Analysis Engineer job description
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What does a Failure Analysis Engineer do?
The Failure Analysis Engineer plays a critical role in improving product reliability by identifying root causes of failures in manufacturing processes or end-products. This position enhances company performance through detailed investigations, preventing future issues and optimizing designs.

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What are the Key Responsibilities of Failure Analysis Engineer
- Conduct thorough failure analysis investigations on products and components.
- Use advanced tools and techniques to determine root causes of failures.
- Collaborate with cross-functional teams to develop corrective actions.
- Document findings and provide detailed reports with recommendations.
- Improve testing and analysis protocols.
- Lead cross-departmental reviews to address systematic issues.
- Stay updated with current technologies and methods in failure analysis.
- Assist in developing new products with reliability-focused design inputs.
What are the Skills and Requirements for a Failure Analysis Engineer?
- Strong analytical and problem-solving skills.
- Proficiency in failure analysis techniques such as SEM, EDS, and FTIR.
- Excellent communication and technical writing skills.
- Ability to work collaboratively with cross-functional teams.
- Strong attention to detail.
- Project management skills.
What are the KPIs to track for Failure Analysis Engineer?
The performance of the Failure Analysis Engineer is gauged by the reduction in repeat failures, successful implementation of corrective actions, and the improvement in product reliability metrics.
Root Cause Identification
Accurate determination of the causes of product failures.
Corrective Action Implementation
Effectiveness in developing and enforcing measures to prevent recurrences.
Reliability Improvement
Enhancements in product reliability metrics over time.
Reports to
Quality Assurance Manager
Collaborates with
Design Engineers, Manufacturing Teams
Leads
No direct leadership responsibilities; works collaboratively.
Are any specific tools or software required for the Failure Analysis Engineer role?
- Scanning Electron Microscope (SEM)
- Energy Dispersive X-ray Spectroscopy (EDS)
- Fourier-transform Infrared Spectroscopy (FTIR)
- Failure analysis software like OriginLab or Analyse-it
What is the qualification of Failure Analysis Engineer?
Bachelor's degree in Mechanical, Electrical, or Materials Engineering; 3-5 years experience in failure analysis or related field.
